Microtechnology

Micro electromechanical systems

An etched silicon wafer

The term MEMS, for Micro Electro Mechanical Systems, was coined in the 1980 to describe new, sophisticated mechanical systems on a chip, such as micro electric motors, resonators, gears, and so on. Today, the term MEMS in practice is used to refer to any microscopic device with a mechanical function, which can be fabricated in a batch process (for example, an array of microscopic gears fabricated on a microchip would be considered a MEMS device but a tiny laser-machined stent or watch component would not). In Europe, the term MST for Micro System Technology is preferred, and in Japan MEMS are simply referred to as “micromachines”. The distinctions in these terms are relatively minor and are often used interchangeably.

Though MEMS processes are generally classified into a number of categories such as surface machining, bulk machining, LIGA, and EFAB there are indeed thousands of different MEMS processes. Some produce fairly simple geometries, while others offer more complex 3-D geometries and more versatility. A company making accelerometers for airbags would need a completely different design and process to produce an accelerometer for inertial navigation. Changing from an accelerometer to another inertial device such as a gyroscope requires an even greater change in design and process, and most likely a completely different fabrication facility and engineering team.

MEMS technology has generated a tremendous amount of excitement, due to the vast range of important applications where MEMS can offer previously unattainable performance and reliability standards. In an age where everything must be smaller, faster, and cheaper, MEMS offers a compelling solution. MEMS have already had a profound impact on certain applications such as automotive sensors and inkjet printers. The emerging MEMS industry is already a multi-billion dollar market. It is expected to grow rapidly and become one of the major industries of the 21st century. Cahners In-Stat Group has projected sales of MEMS to reach $12B by 2005. The European NEXUS group projects even larger revenues, using a more inclusive definition of MEMS.

Microtechnology is often constructed using photolithography. Lightwaves are focused through a mask onto a surface. They solidify a chemical film. The soft, unexposed parts of the film are washed away. Then acid etches away the material not protected.

Microtechnology’s most famous success is the integrated circuit. It has also been used to construct micromachinery.

Items constructed at the microscopic level

The following items have been constructed on a scale of 1 micrometre using photolithography:

Electronics:

wires

resistors

transistors

thermionic valves

diodes

sensors

capacitors

Machinery:

electric motors

gears

levers

bearings

hinges

Fluidics:

valves

Channels

pumps

turbines

v  d  e

Microtechnology

MEMS  MST  Micromachinery

Basic structures

Interdigital transducer  Cantilever  Microchannel

Applications

Sensors

Microbolometer

Actuators

Comb drive  Scratch Drive Actuator  Thermal actuator

Switches

Digital micromirror device  Optical switch

Other

IBM Millipede  RF-MEMS  MOEMS  Microphotonics  Bio-MEMS  Microfluidics  Micropower

Processes

General

Surface micromachining  Bulk micromachining  HAR micromachining  Deposition  Lithography  Etching  Wire bonding

Specific

LOCOS  STI  LIGA  HexSil  SIMPLE  SCREAM  Lift-off  Photolithography  SOI  Smart Cut

External links

C-MAC MicroTechnology

Institute for Micromachine and Microfabrication Research at Simon Fraser University

See also

Microfabrication

Category:Semiconductor device fabrication

Category:Nanotechnology

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Microtechnology

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