Kilns – Roller Kiln, Double Firing Roller Kiln, Single Firing Roller Kiln, Decoration Firing Roller Kiln
Kilns
A kiln is a thermally insulated chamber which appears like an oven and its used to harden, burn or dry the materials. Kilns are also used to fire the other raw materials and clay which helps in forming ceramics, bricks, pottery etc. While manufacturing ceramics, kilns play a very important role as ceramics require heat treatment mostly at high temperature. Chemical and physical reactions occur while heating the ceramics with the help of kiln which causes the material to be permanently altered. In the manufacturing process of pottery, the clay materials are shaped, dried and then fired in a kiln. Kilns are used since ages and it has passed through many stages before reaching to a development stage which include modern methods of heating and firing ceramics. The kilns were designed in such a way that utilizes electricity and more refined fuels including natural gas and propane with the advent of industrial age. Natural gas is being used nowadays in most of the large and industrial pottery kilns as it is efficient, easy to control and clean. There are also modern kilns available which can be fitted with computerized controls, which allows refined adjustments during the firing cycle. The kilns have a common use in small scale production in ceramic industries as well as handmade and sculptural work.
Roller Kiln
Roller kilns are commonly used to fire small, medium and high volumes of Pottery, Sanitary ware, Tableware and Technical Ceramics. The benefits of roller kilns are lowest possible fuel consumption and flexible control systems which helps in handling different types of products quickly. Roller kilns can be used for trim pieces, third firing tiles, twice firing tiles, single firing tiles, porcelain stone ware tiles, extruded tiles and table ware tiles. The manufacturers of kilns and roller kilns offer roller kiln based on Italian advanced technology which is highly used in ceramic tiles industries and pottery products industries globally. The single layer roller kiln and roller dryer are also provided as per customers requirements by the providers of roller kilns which make the process in ceramic industries convenient. The roller kiln with 1200 degree centigrade temperature can help in manufacturing ceramic wall tiles and ceramic floor tiles with the capacity up to 5,000 square meters. The roller kiln is also used for double firing, single firing and decoration firing for ceramic tiles industries. Thus, the roller kiln offers maximum output, energy savings, fast firing of all types of ceramic products and savings in installation and production costs.
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